DMF RW-1212 railgear is designed for vehicles with GVWR’s up to 28,000 lbs., such as:
- Ford F650
- Sterling Acterra
- Rail Wheel Brakes
- Insulated Wheels
- Rail Sweeps
- Remote Pin-Offs
- Non-Standard Track Gauges
- Slotted Links
DMF RAILGEAR RW-1212
DMF’s RW-1212 railgear is a scaled-down version of our patented and very successful RW-1630 gear for large trucks. The front guide wheel assembly attaches to the frame and front axle and lifts the front wheels off the track, thus utilizing the vehicle’s front suspension. This design supports the vehicle as it was intended and helps the truck navigate curves smoothly and dampen out the effects of track irregularities. The rear assembly attaches directly to the truck frame behind the rear axle spring hanger. It deploys vertically with an articulated dual-scissor action that allows each side of the rear to be moved independently. This mechanism provides the “side-shift” action which has made DMF gear so well-known in the industry. It gives operators a greater margin for aligning the vehicle to the track which speeds and simplifies the process of getting the vehicle on rail.
Materials: All structural members and brackets are constructed of carbon steel. The 12″ guide wheels for DMF RW-1212 railgear are machined from hardened steel castings and are fitted to high strength alloy steel axles with heavy-duty tapered roller bearings.
Installation: Both DMF front and rear guide wheel units bolt to the truck frame using hand tools found in any shop. They are designed to minimize the amount of space required and in many cases fit within the existing boundaries of the vehicle. The front units, however, sometimes require a bolt-on frame extension to complete the installation. Rear RW-1212 railgear mounts below the top of frame and directly behind the chassis spring hangers. This minimizes intrusion into truck body installations.
Brakes: RW-1212 rail brakes are hydraulically actuated external shoes. A hydraulic power unit produces clamping force. When the dashboard mounted enable switch is turned on, the brake lamp signal is used as a trigger to run the pump and divert hydraulic pressure to the brakes cylinders assisting the existing vehicle brakes when in rail mode. A built in safety circuit protects the truck’s brake lamp system as well as the hydraulic power unit from excessive run times.
Operation: The truck is pulled onto a crossing and the wheels aligned to the tracks with attention being paid to the front. The operator then activates the hydraulic power unit by pulling the lever of the hydraulic valve to raise the railgear off of the pin-off device. The safety pins are removed and the lever pushed forward lowering the rail wheels to the track. The front gear will lift the front of the truck and go over center. The rear is operated similarly. The gear is raised to lift the weight from the pin-offs, and the pins are removed. The gear is then lowered via the two handled valve at the rear of the truck. Each spool may be operated independently to articulate the rear gear and engage the rail even if the rear wheels are not perfectly aligned. Once the rear gear is fully deployed, the pin offs are re-inserted to lock the gear in place.
Steering Wheel Lock: The steering stop is provided with the optional railwheel brake assembly, as in the RW-1630 gear. If the unit is not equipped with optional brakes, a steering wheel lock is provided, requiring no modifications to the column.
- Attached to front vehicle springs.
- Installed to vehicle frame (bolted and clamped) below the top-of-frame line and directly behind the rear axle/tandem spring hangers.
- Optional hydraulic external shoe, electronically actuated by vehicle brake pedal operation to assist the existing vehicle brakes when in rail mode.
- 12,300 pounds per guide wheel axle @ 20 MPH.
- 56-1/2″ standard.
- Alternate gauges available.
- Front: 1,095 lbs.
- Rear: 760 lbs.
- Front: uses front vehicle suspension.
- Rear: acts as a rigid member between the rail and frame.
- Control circuit powered by ignition source.
- 12V DC system protected by 200A and 10A self-resetting circuit breakers.
- Large 3″ 100,000 psi yield axle with 2-1/4″ spindle.
- Two cast steel 12″ wheels per axle with two Timken roller bearings per wheel.
- Electrically insulated rail wheels.
- Front – Rail Mode: design is over-center so support is through design and welded stops.
- Front – Highway Mode: mechanical safety pin-offs with optional remote feature.
- Rear: mechanical safety pin-offs are provided for rail and highway positions. Remote cable or air operated pin-offs are optional.
- Typical requirements: 5 gpm @ 2,000 psi.
- Pressure source: PTO/pump or a 12 VDC power unit (power unit required for brakes).
- Valves: Control valves are located at each assembly.
- Hose and fittings: SAE 100 R1, JIC swivel ends.
- Cylinders: manufactured by DMF.
- Manual control valves raise and lower wheels and are located near assemblies to allow visual inspection during operation.